Category Archives: Hardware

Forging a strap hinge complete video

Here is a link to all for part of the Strap Hinge video

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Cat Head Chest Lifts

cat handle 001 (2)

I had never heard the term “chest lift” before.  But that is what Megan Fitzpatrick from Popular Woodworking Magazine asked for.  Turns out it is just the same as a chest handle.  since there is generally a waiting list around here it was going to be awhile before I got the handles done.  In the meantime Megan posted a blog about her new tool chest she showed some little toggles that hold the hand saws in the till, they are shaped like little cats.  I commented that I could make the handles for the chest look like cats as well.  Really I thought she would laugh and write it off as a joke.  But she loved the idea.  So I have been working on my first ever set of cat shaped tool chest handles.  This has really been a fun project and I’m glad Megan liked the idea.

The design was drawn up in Correll Draw by Janet (my wife and the head of our quality control department).  The paper copy is then glued to an 1/8″ piece of steel plate.  I cut to the line using a Beverly shear, hacksaw and belt grinder.

Cutting the cats on the Beverly shear

Cutting the cats on the Beverly shear

the ears are cut a bit closer with a hacksaw

 
Here is one of the blanks before trimming, the one on the left is ready to grind right down to the line.

Here is one of the blanks before trimming, the one on the left is ready to grind right down to the line.

 

I wish I had some pictures of the chasing process for the eyes, but I can’t get pictures while working very well.

 
the ears are cut a bit closer with a hacksaw